Modification

Maintain values, create value

Our machines work for you reliably and with maximum performance for decades. We make your machines fit for changing requirements with sensible modifications.

Leute arbeiten an der Netstal Elios Maschine

Mechanical and hydraulic extensions for new areas of application

With new mechanical and hydraulic components, we expand your existing system in the areas of form closure, ejector and injection unit. Existing systems are made fit for new areas of application.

Electric modifications for higher performance and more comfort

We expand your functionality with modern interfaces or increase performance with new industrial computers. Discover new possibilities through electrical modifications and tap into potential for greater application convenience.

Added value through application-specific software solutions

With customized software functionality, the continuous expansion of our basic software or with application-specific options, we maximize your functionality and create additional added value.

by Michael Birchler

Process optimization

Sustainably reduce energy consumption

You save costs and contribute to environmental friendliness by reducing energy consumption. We identify the potential for energy savings in your system and optimize it by making precise adjustments to the machine processes without compromising performance.

Quality through precision

We support you with our in-depth understanding of end products and comprehensive expertise in technology and injection molding processes in requirements analyses and application tests under real conditions. Through precise process settings, we guarantee the highest standards in terms of the quality of your products.

Tailor-made increase in your productivity

Produce more parts in less time: This is made possible by shortening the cycle time. We analyze your application area, optimize machine and tool movements and perfect the injection process for stable processes. Our user-friendly injection moulding machine with Smart Operation minimizes downtime after interruptions by quickly resuming production. Smart Operation allows processes to be controlled via pre-programmed, customizable smart buttons. The result: error-free operation according to your individual requirements.

Less material consumption for sustainable production

We reduce material consumption and the need for additives by optimizing the injection molding process. We achieve this by precisely fine-tuning the injection process and using materials with improved flow properties and advanced screw technologies to minimize scrap and rework. Your benefits: Cost savings and more efficient use of raw materials.

by Michael Birchler

Maintenance

Inspection

Reliability, durability and performance are the outstanding features of our machines. With our regular inspection services, you can maintain these characteristics for many years to come.

Machine inspection

You receive comprehensive and illustrated documentation on the overall condition of the machine, as well as an overview of the recommended maintenance work. By planning the repair of wear and tear, you can prevent unplanned production downtime and thus reduce your costs.

Machine certification

The machine certification is our service product for ensuring and verifying relevant machine functions and their control quality of your Netstal machine. For your audits, you receive comprehensive documentation on the process-relevant sequences of your machine and proof of the injection molding process functionality.

Machine calibration

We use calibration to check the defined, quality-relevant machine parameters within the specified tolerance range. Depending on your requirements, we carry out a VDMA-compliant calibration or a calibration in accordance with ISO 17025. As an accredited laboratory, we meet the demanding requirements of the ISO 17025 competence standard.

Maintenance

Regular maintenance work delays wear and tear caused by use. You avoid unplanned downtimes as far as possible and maintain the value of your Netstal machine.

Maintenance agreement

There are various reasons why regular maintenance cannot be carried out by your own personnel. In these cases, you can entrust us with the maintenance of your Netstal machine. Our specialist staff will carry out all the work for you in accordance with the maintenance manual.

Spare and wear parts package

Our spare and wear parts are available worldwide. For your additional independence, we are happy to put together the most important spare and wear parts for you in an attractive package.

Hose package

Whether specified in your internal guidelines or national laws: Hydraulic hose lines must be replaced regularly to reduce potential hazards. We will be happy to put together the required hose assemblies for your machine and replace them directly at your premises on request.

Repair

If a deviation from the target condition is detected on your machine during inspection, maintenance or operation, this must be rectified as quickly as possible. We are happy to stand by your side as a reliable partner in such cases.

Repair work

With our worldwide service organization and independent representatives, we are always close to you. For additional support, our 2nd and 3rd level support is available around the clock.