Service & Solutions safeguards your product efficiency and your investment – for the length of a lifetime.
Visit us at drinktec 2022 and experience the most powerful and modern preform system in the world.
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As an accredited calibration laboratory, we meet the requirements of the ISO 17025:2017 standard of competence. We calibrate your injection molding machines on site and prepare ISO 17025 compliant documentation for use in the audit.
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Well-trained employees ensure high production and machine safety. Our current training offer is only one click away. Find out more and register online.
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Smart Operation is the innovative operating concept for all NETSTAL machines with aXos controller technology.
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ICM provides unbeatable savings in cycle times as well as material and energy consumption, and increases the quality of produced packaging at the same time. Using a stack mold significantly increases the level of productivity.
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Ultra-high injection performance is required particularly for thin-walled products. In terms of dynamics and injection speed, the hybrid ELIOS series injection units are truly a cut above the rest of the market.
Actuation of the 5-point twin toggle is facilitated through a clever combination of electric and hydro-mechanical drive components. Accordingly, the basic principles of hybrid drive technology are consistently retained
Energy efficiency is a prime factor, particularly given the ever increasing electricity prices. Through the clever combination of different drive technologies, the drive units achieve optimal efficiency values and still retain the necessary power reserves to meet even more demanding applications.
Thanks to its generous installation space and extremely stable construction, the ELIOS is perfect for highly demanding applications within the packaging sector. The comprehensive option package enables each machine to be customized and optimized to meet the commensurate requirements
The ELIOS clamping unit operates with a 5-point twin toggle and is designed for extremely fast and dynamic mold movements and fast cycle times. The generous installation space offers enough room for the large molds often used in the packaging sector.
With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.
Particularly in light of the steadily increasing cost of electricity, energy efficiency is an extremely important factor. Through the sophisticated combination of different drive technologies, the drive units achieve optimal efficiency values and still provide the required performance reserves for demanding applications.
In order to individually adapt each machine to specific requirements, a wide range of modules with different options is available to you:
With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.
Extreme injection performances are particularly in demand for products with very thin walls. With regard to dynamics and injection speed, the hybrid injection units of the ELION series are far ahead of the field.
The all-electric injection units of the modular ELION series stand out with their extraordinarily high precision and reproducibility. Due to the robust and powerful design of the injection drive, a very high injection dynamic is reached even at full load.
The clamping units of ELION were developed for quick cycles. Extremely short movement times are possible thanks to the unique operation principle. The clamping unit still moves very harmonically.
The stable and rigid ejector lever mechanism is driven via a highly dynamic servo motor. In combina-tion with highly sensitive angles, as well as position sensors and sophisticated control technology, the ejector of the all-electric ELION provides outstanding precision and reproducibility.
For optimum cleanroom suitability, closed drag chains are exclusively used for the medical ELION version.
Thanks to the unique transmission principle with double toothed-rack gear and a highly precise force measurement integrated into the injection axis, the ELION injection unit provides outstanding precision combined with absolute reproducibility. The result is a shot-to-shot consistency that is otherwise un-heard of on the market.
The ELION with MED-Kit has an optimized plate surface design and special paint that facilitates sim-ple and cleanroom-compliant cleaning.
Netstal's patented "clean purge" nozzle hood significantly reduces particle discharge during purging by automatically controlling the volumetric flow. A key factor for cleanroom applications.
The MED-KIT includes a flexible distribution of media (water, air, power) completely integrated into the hood.
A comprehensive "options kit" is available for individual adjustments:
The ELION clamping units are developed especially for fast cycles. Their unique operating principle facilitates extremely short movement times. However, the clamping unit still moves in a very harmoni-ous manner.
With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.
The ELION clamping unit is designed for use within a clean production environment. All bearing points are completely sealed and the lubricating oil runs through a hermetically sealed circuit. This means that any contamination of the mold installation space can be effectively prevented.
MED-KIT options:
The highly energy-efficient, two-stage injection unit enables shorter cycle times thanks to an optimized and adapted plasticizing and injection process. Intrusion and automatic metering ensure homogeneous and constant melt quality, low AA values and gentle material feed.
Your advantage:
Thanks to the optimized design of the new PETX screw, users benefit from the large process window and a robust plasticizing process also for rPET and additives.
The optional available Cycle Guard monitors permanently the power supply and provides sufficient energy in an emergency. Cycle Guard does not require batteries or accus and is therefore particularly low-maintenance and cost-effective in operation.
Your advantage:
Cycle Guard increases machine availability in harsh industrial environments and reliably secures your productivity at lowest unit costs.
Would you like to operate your PET system as safely and intuitively as possible?
The completely new aXos control unit provides an innovative combination of touch operation and haptic keys. Navigation always takes place on the central touch screen. Movements, on the other hand, are triggered via haptic keys with explicit feedback. "NETSTAL SMART OPERATION" comes as standard and enables simple, fast and safe start-up and production at all times.
Don't the details often make the difference?
With the new PET-LINE we have created the most powerful PET system that enables our customers to produce the best preforms at the lowest unit costs. For this, every manufacturer needs a system that is intuitive to operate and easy to maintain. In order to achieve this, we paid attention to every detail when developing the system, no matter how small.
The electrically driven clamping unit with five-point twin toggle lever impresses with low energy consumption, maximum speed and perfect precision.
Your advantage:
The harmonious and smooth-running kinematics ensure minimum wear and tear of your valuable preform mold. Maximum availability thanks to simplified mold installation and change. The extremely robust design assures several million cycles per year and many years of reliable continuous operation.
The new sideways positioned post-mold cooling unit enables shorter cycle times due to its high dynamics. Up to 4 post-cooling stations are available.
Your advantage:
The integrated conveyor belt and the low-rebound ejection ensure that preforms are removed with absolute reliability. The efficient internal and external cooling assures a very high preform quality.
The PET-LINE 2C is a high-performance injection molding system for barrier applications and two-component preforms with decorative effects. The lateral injection unit can simply be deactivated. This provides complete flexibility and, if necessary, it can also produce monolayer and standard preforms for water and carbonated soft drinks (CSD) with up to 72 cavities.
Cycle Guard monitors permanently the power supply and provides sufficient energy in an emergency.
Your advantage:
Cycle Guard increases machine availability in harsh industrial environments and reliably secures your productivity at lowest unit costs.
The injection unit of the PET-LINE is a unique in-house-development. The extremely high throughputs of a preform system are only made possible in the first place thanks to the unique design.
In order to improve the preform post-cooling, the demolded preforms are actuated with internal pressure via the transfer gripper.
That ensures a more intensive and, most importantly, uninterrupted post-cooling of the preforms. A calibration of the external preform diameter is carried out at the same time
Your benefits:
Faster cycle times and optimal preform quality
The clamping unit of the PET-LINE is based on the proven mechanical system of the SynErgy and was optimized in the course of different evolutionary steps with state-of-the-art digital control technology.
It is tailored to the specific requirements of PET preform molds and thereby offers optimal framework conditions.
