{"id":16873,"date":"2024-07-09T10:50:58","date_gmt":"2024-07-09T08:50:58","guid":{"rendered":"https:\/\/www.netstal.com\/105-energieeinsparung-bei-einem-duennwandbecher\/"},"modified":"2025-11-05T15:05:57","modified_gmt":"2025-11-05T14:05:57","slug":"energy-saving-with-a-thin-walled-cup","status":"publish","type":"post","link":"https:\/\/www.netstal.com\/en\/energy-saving-with-a-thin-walled-cup\/","title":{"rendered":"10.5 % energy saving with a thin-walled cup"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_section][vc_row unlock_row_content=&#8221;yes&#8221; row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;0&#8243; bottom_padding=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;142299&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; uncode_shortcode_id=&#8221;418134&#8243;][vc_row_inner][vc_column_inner column_width_use_pixel=&#8221;yes&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;151731&#8243; column_width_pixel=&#8221;780&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; text_weight=&#8221;100&#8243; text_height=&#8221;fontheight-350431&#8243; text_space=&#8221;fontspace-472903&#8243; uncode_shortcode_id=&#8221;168656&#8243;]With adaptive system pressure reduction, we presented a retrofittable option in 2023 that allows manufacturers to effectively save energy costs. The potential varies depending on the application.[\/vc_custom_heading][vc_column_text uncode_shortcode_id=&#8221;136285&#8243;]<\/p>\n<h3>Initial situation:<\/h3>\n<p>Using a coffee cup, we wanted to find out whether the calculated savings can be confirmed in practice. The thin-walled cup is produced in a 6-cavity mold on an Elion 2800 with a cycle time of 3.9 seconds. The shot weight is 95 g.[\/vc_column_text][vc_single_image media=&#8221;17421&#8243; media_width_percent=&#8221;100&#8243; uncode_shortcode_id=&#8221;101333&#8243;][vc_column_text uncode_shortcode_id=&#8221;505539&#8243;]<\/p>\n<h3>Solution from Netstal:<\/h3>\n<p>The application described was tested extensively with activated system pressure reduction. With the option activated, the injection molding machine requires around 10.5% less energy. A considerable reduction in costs and a relevant reduction in the CO2 footprint.[\/vc_column_text][vc_column_text uncode_shortcode_id=&#8221;994386&#8243;]<div class=\"epyt-video-wrapper\"><iframe  id=\"_ytid_35876\"  width=\"840\" height=\"473\"  data-origwidth=\"840\" data-origheight=\"473\"  data-relstop=\"1\" src=\"https:\/\/www.youtube.com\/embed\/FftqGED2U40?enablejsapi=1&autoplay=0&cc_load_policy=0&cc_lang_pref=&iv_load_policy=3&loop=0&rel=0&fs=1&playsinline=0&autohide=2&theme=dark&color=red&controls=1&disablekb=0&\" class=\"__youtube_prefs__  no-lazyload\" title=\"YouTube player\"  allow=\"fullscreen; accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen data-no-lazy=\"1\" data-skipgform_ajax_framebjll=\"\"><\/iframe><\/div>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][\/vc_section][vc_section overlay_color=&#8221;color-rgdb&#8221; overlay_alpha=&#8221;50&#8243; uncode_shortcode_id=&#8221;170711&#8243; overlay_color_type=&#8221;uncode-palette&#8221;][vc_row row_height_percent=&#8221;0&#8243; override_padding=&#8221;yes&#8221; h_padding=&#8221;2&#8243; top_padding=&#8221;0&#8243; bottom_padding=&#8221;2&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;127290&#8243;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; style=&#8221;dark&#8221; back_color=&#8221;color-jevc&#8221; overlay_alpha=&#8221;50&#8243; radius=&#8221;std&#8221; border_color=&#8221;color-jevc&#8221; border_style=&#8221;solid&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; parallax_intensity=&#8221;5&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;113606&#8243; back_color_type=&#8221;uncode-palette&#8221; css=&#8221;.vc_custom_1709219218677{border-right-width: 2px !important;border-bottom-width: 2px !important;}&#8221; border_color_type=&#8221;uncode-palette&#8221;][vc_row_inner row_inner_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;545589&#8243;][vc_column_inner column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;515705&#8243;][vc_single_image media=&#8221;10744&#8243; media_width_percent=&#8221;80&#8243; media_ratio=&#8221;one-one&#8221; shape=&#8221;img-circle&#8221; border=&#8221;yes&#8221; advanced=&#8221;yes&#8221; media_items=&#8221;media|original&#8221; media_text=&#8221;under&#8221; media_overlay_opacity=&#8221;50&#8243; media_image_magnetic=&#8221;yes&#8221; media_h_align=&#8221;center&#8221; media_padding=&#8221;2&#8243; media_title_dimension=&#8221;h4&#8243; media_title_height=&#8221;fontheight-135712&#8243; media_title_space=&#8221;fontspace-193533&#8243; uncode_shortcode_id=&#8221;162182&#8243; media_title_custom=&#8221;Fachspezialisten f\u00fchren mit zertifizierten Messmitteln Kalibrierungen durch.&#8221;][\/vc_column_inner][vc_column_inner column_width_percent=&#8221;100&#8243; gutter_size=&#8221;3&#8243; style=&#8221;dark&#8221; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;2\/3&#8243; uncode_shortcode_id=&#8221;656944&#8243;][vc_custom_heading text_height=&#8221;fontheight-884540&#8243; text_space=&#8221;fontspace-165880&#8243; uncode_shortcode_id=&#8221;132272&#8243;]<\/p>\n<h3>Adaptive system pressure reduction<\/h3>\n<p>[\/vc_custom_heading][vc_column_text uncode_shortcode_id=&#8221;178250&#8243;]The hydraulic system of Netstal injection molding machines is designed for a maximum operating pressure of 250 bar in order to be able to cope with peak loads without any problems. Depending on the application, a lower value would also be sufficient. This is where Netstal comes in with the new system pressure reduction and optimizes energy efficiency. In automatic mode, the adaptive control system determines the optimum point at all times and adjusts the system pressure accordingly. With the same or even increased productivity, the energy consumption for providing the system pressure is reduced to a minimum. A lower load on the components also has a positive effect on machine availability and overall service life.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=&#8221;1\/1&#8243;][vc_empty_space empty_h=&#8221;2&#8243;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][\/vc_section]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>With adaptive system pressure reduction, we presented a retrofittable option in 2023 that allows manufacturers to effectively save energy costs. The potential varies depending on the application. Using a coffee cup, we wanted to find out whether the calculated savings are also confirmed in practice. The thin-walled cup is produced in a 6-cavity mold on an Elion 2800 with a cycle time of 3.9 seconds. The shot weight is 95 g.<\/p>\n","protected":false},"author":8,"featured_media":16880,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_wds_title":"","_wds_metadesc":"Netstal's adaptive system pressure reduction is designed to help manufacturers save energy costs, although the savings potential varies depending on the application. To check the actual savings, a test was carried out with a coffee cup. This thin-walled cup is produced in a 6-cavity mold on an Elion 2800 injection molding machine with a cycle time of 3.9 seconds and a shot weight of 95 grams. Netstal's solution is to subject the described application to comprehensive tests with activated system pressure reduction. The results show that the injection molding machine consumes around 10.5% less energy with this option. This leads to considerable cost savings and a relevant reduction in the CO2 footprint.","_wds_focus-keywords":"","_wds_meta-robots-adv":"","_wds_meta-robots-noindex":false,"_wds_meta-robots-nofollow":false,"_wds_meta-robots-index":false,"_wds_meta-robots-follow":false,"_wds_autolinks-exclude":false,"_wds_canonical":"","_wds_redirect":"","_wds_opengraph":[],"_wds_twitter":[],"wds_primary_category":0,"footnotes":""},"categories":[143],"tags":[229],"class_list":["post-16873","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","tag-pac"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/posts\/16873","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/comments?post=16873"}],"version-history":[{"count":4,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/posts\/16873\/revisions"}],"predecessor-version":[{"id":20930,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/posts\/16873\/revisions\/20930"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/media\/16880"}],"wp:attachment":[{"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/media?parent=16873"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/categories?post=16873"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.netstal.com\/en\/wp-json\/wp\/v2\/tags?post=16873"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}