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Packaging

Packaging

We offer you smart system solutions for demanding thin-walled and IML applications. The shortest cycle times paired with top availability and quality are the keys to effectively reducing your unit costs.

Efficiency

2200 mm/s
Fast and precise injection
< 100ms
short injection time
50%
Less energy consumption
20%
Lower part costs

Applications

IML Containers & Lids
Multi Chamber Cup
Stadium Cup
Pails & Buckets

System solutions

Stadium Cup IML
Airline Cup
5 kg bucket IML

Products

ELIOS (4500 - 7500 kN)

Powerful, fast, and precise injection molding machine: performance, newly driven

ELIOS (4500 - 7500 kN) Adaptive drive unit
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Adaptive drive unit

Adaptive drive unit

Energy efficiency is a prime factor, particularly given the ever increasing electricity prices. Through the clever combination of different drive technologies, the drive units achieve optimal efficiency values and still retain the necessary power reserves to meet even more demanding applications.

  • Servo motor with variable rotating speed
  • Dual-pump concept
    • Variable delivery piston pump
    • Constant delivery internal gear pump
  • Completely sealed oil tank
  • Oil cooling and filtering within an auxiliary circuit
  • Integrated storage system

 

User orientation
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User orientation

User orientation

Thanks to its generous installation space and extremely stable construction, the ELIOS is perfect for highly demanding applications within the packaging sector. The comprehensive option package enables each machine to be customized and optimized to meet the commensurate requirements

  • Generous installation size
  • Stable and low wear construction
  • Comprehensive option package
  • Hydraulic mold auxiliary controllers
  • Individually actuated air valves
  • Integrated mold control circuits
  • Flexible mold-cooling installation options
  • Electric supply for system and peripheral components
Hybrid, high-performance injection units
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Hybrid, high-performance injection units

Hybrid, high-performance injection units

Ultra-high injection performance is required particularly for thin-walled products. In terms of dynamics and injection speed, the hybrid ELIOS series injection units are truly a cut above the rest of the market.

  • Hydraulic injection axis with rotating injection piston (spark)
  • Innovative and powerful twin-valve technology
  • Electric metering drive with water-cooled servo motor and spur wheel gearing
  • Position- and speed-regulated injection unit movement with torque-free nozzle contact pressure
Fast and stable clamping unit
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Fast and stable clamping unit

Fast and stable clamping unit

The ELIOS clamping unit operates with a 5-point twin toggle and is designed for extremely fast and dynamic mold movements and fast cycle times. The generous installation space offers enough room for the large molds often used in the packaging sector.

  • 5-point twin toggle with innovative dual-drive concept
  • Moving mold plate guided by firm, smooth-running linear guides
  • Mold height adjustment arranged on a support plate
  • Completely closed and sealed bearing points with circulating lubrication
Innovative dual drive technology for clamping units
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Innovative dual drive technology for clamping units

Innovative dual drive technology for clamping units

Actuation of the 5-point twin toggle is facilitated through a clever combination of electric and hydro-mechanical drive components. Accordingly, the basic principles of hybrid drive technology are consistently retained

  • Fast, dynamic travel sequences
  • Harmonic movements
  • Optimally designed drive components
  • Ideal speed and position regulation
  • Extremely energy efficient operation thanks to the recuperation of kinetic energy
aXos controller
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aXos controller

aXos controller

A powerful and highly versatile machine control unit is required to fully exploit the potential of our machines. The aXos controller was developed to effectively meet the increasingly complex demands placed on current and future production and consequently forms the basis for the highly efficient Netstal production systems.

Find out more about the aXos controller here.

ELION (800 - 4200 kN)

Powerful, precise and efficient injection molding machine

ELION (800 - 4200 kN) Adaptive drive unit
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Adaptive drive unit

Adaptive drive unit

Particularly in light of the steadily increasing cost of electricity, energy efficiency is an extremely important factor. Through the sophisticated combination of different drive technologies, the drive units achieve optimal efficiency values and still provide the required performance reserves for demanding applications.

  • Variable speed servo motor
  • Double pump design
    • Piston variable displacement pump
    • Internal gear constant delivery pump
  • Completely closed oil tank
  • Oil cooling and filtering in the secondary circuit
  • Integrated storage system
Electrical clamping unit
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Electrical clamping unit

Electrical clamping unit

The clamping units of ELION were developed for quick cycles. Extremely short movement times are possible thanks to the unique operation principle. The clamping unit still moves very harmonically.

  • Centrally positioned 5-point toggle lever with crank drive (ELION principle)
  • Moving mold plate guided on stable and smooth linear guides
  • Mold height adjustment positioned on fixed mold plate
  • Bearing points completely sealed and closed with circulatory lubrication
Media options
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Media options

Media options

In order to individually adapt each machine to specific requirements, a wide range of modules with different options is available to you:

  • Hydraulic auxiliary controllers (core tractions)
  • Central cold water distribution
  • Individual circuit water piping from cooling water battery or heating/cooling units
  • Pneumatic valves with separate pressure controller
  • Power socket outlets for peripheral devices
  • Diverse signal interfaces
Hybrid high-performance injection units
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Hybrid high-performance injection units

Hybrid high-performance injection units

Extreme injection performances are particularly in demand for products with very thin walls. With regard to dynamics and injection speed, the hybrid injection units of the ELION series are far ahead of the field.

  • Hydraulic injection axis with rotating injection piston (Spark)
  • Innovative and powerful two-valve technology
  • Electric metering drive with water-cooled servo motor and spur gear
  • Position and speed-controlled injection unit movement with torque-free nozzle contact pressure
All-electric high-performance injection unit
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All-electric high-performance injection unit

All-electric high-performance injection unit

The all-electric injection units of the modular ELION series stand out with their extraordinarily high precision and reproducibility. Due to the robust and powerful design of the injection drive, a very high injection dynamic is reached even at full load.

  • Dynamic and highly precise injection axis with servo motor and dual-toothed rack drive
  • Electric metering axis with highly efficient high torque motor
  • Stable and smooth linear guides
  • Position and speed-controlled injection unit movement with torque-free nozzle contact pressure
aXos controller
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aXos controller

aXos controller

More information to the aXos controller can be found here.

Service & Solutions

Service & Solutions
A Partnership to Last a Machine's Lifetime

Service & Solutions safeguards your product efficiency and your investment – for the length of a lifetime.

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