We offer you smart system solutions for demanding thin-walled and IML applications. Shortest cycle times, additional material savings combined with highest availability and quality are the key to effectively reducing your unit costs.
Powerful, fast, and precise injection molding machine: performance, newly driven
Adaptive drive unit
Energy efficiency is a prime factor, particularly given the ever increasing electricity prices. Through the clever combination of different drive technologies, the drive units achieve optimal efficiency values and still retain the necessary power reserves to meet even more demanding applications.
Servo motor with variable rotating speed
Dual-pump concept
Variable delivery piston pump
Constant delivery internal gear pump
Completely sealed oil tank
Oil cooling and filtering within an auxiliary circuit
Integrated storage system
User orientation
Thanks to its generous installation space and extremely stable construction, the ELIOS is perfect for highly demanding applications within the packaging sector. The comprehensive option package enables each machine to be customized and optimized to meet the commensurate requirements
Generous installation size
Stable and low wear construction
Comprehensive option package
Hydraulic mold auxiliary controllers
Individually actuated air valves
Integrated mold control circuits
Flexible mold-cooling installation options
Electric supply for system and peripheral components
Hybrid, high-performance injection units
Ultra-high injection performance is required particularly for thin-walled products. In terms of dynamics and injection speed, the hybrid ELIOS series injection units are truly a cut above the rest of the market.
Hydraulic injection axis with rotating injection piston (spark)
Innovative and powerful twin-valve technology
Electric metering drive with water-cooled servo motor and spur wheel gearing
Position- and speed-regulated injection unit movement with torque-free nozzle contact pressure
Fast and stable clamping unit
The ELIOS clamping unit operates with a 5-point twin toggle and is designed for extremely fast and dynamic mold movements and fast cycle times. The generous installation space offers enough room for the large molds often used in the packaging sector.
5-point twin toggle with innovative dual-drive concept
Moving mold plate guided by firm, smooth-running linear guides
Mold height adjustment arranged on a support plate
Completely closed and sealed bearing points with circulating lubrication
Innovative dual drive technology for clamping units
Actuation of the 5-point twin toggle is facilitated through a clever combination of electric and hydro-mechanical drive components. Accordingly, the basic principles of hybrid drive technology are consistently retained
Fast, dynamic travel sequences
Harmonic movements
Optimally designed drive components
Ideal speed and position regulation
Extremely energy efficient operation thanks to the recuperation of kinetic energy
aXos controller
With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.
Powerful, precise and efficient injection molding machine
Adaptive drive unit
Particularly in light of the steadily increasing cost of electricity, energy efficiency is an extremely important factor. Through the sophisticated combination of different drive technologies, the drive units achieve optimal efficiency values and still provide the required performance reserves for demanding applications.
Variable speed servo motor
Double pump design
Piston variable displacement pump
Internal gear constant delivery pump
Completely closed oil tank
Oil cooling and filtering in the secondary circuit
Integrated storage system
Electrical clamping unit
The clamping units of ELION were developed for quick cycles. Extremely short movement times are possible thanks to the unique operation principle. The clamping unit still moves very harmonically.
Centrally positioned 5-point toggle lever with crank drive (ELION principle)
Moving mold plate guided on stable and smooth linear guides
Mold height adjustment positioned on fixed mold plate
Bearing points completely sealed and closed with circulatory lubrication
Media options
In order to individually adapt each machine to specific requirements, a wide range of modules with different options is available to you:
Hydraulic auxiliary controllers (core tractions)
Central cold water distribution
Individual circuit water piping from cooling water battery or heating/cooling units
Pneumatic valves with separate pressure controller
Power socket outlets for peripheral devices
Diverse signal interfaces
Hybrid high-performance injection units
Extreme injection performances are particularly in demand for products with very thin walls. With regard to dynamics and injection speed, the hybrid injection units of the ELION series are far ahead of the field.
Hydraulic injection axis with rotating injection piston (Spark)
Innovative and powerful two-valve technology
Electric metering drive with water-cooled servo motor and spur gear
Position and speed-controlled injection unit movement with torque-free nozzle contact pressure
All-electric high-performance injection unit
The all-electric injection units of the modular ELION series stand out with their extraordinarily high precision and reproducibility. Due to the robust and powerful design of the injection drive, a very high injection dynamic is reached even at full load.
Dynamic and highly precise injection axis with servo motor and dual-toothed rack drive
Electric metering axis with highly efficient high torque motor
Stable and smooth linear guides
Position and speed-controlled injection unit movement with torque-free nozzle contact pressure
aXos controller
With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.