To top
Medical Technology

Medical Technology

Netstal is your partner for medical industry injection molding applications.

Efficiency

Shortest
Cycle times
365/24/7
Operation
< 2 years
Return on invest
Best
Price-performance ratio

Applications

Laboratory Disposables/Consumables
Pharmaceutical
Medical Units

System solutions

Petri dishes
Pipette tips
Medicine cups
Blood collection tubes

Products

ELION MED (800 - 2800 kN)

All-electric injection molding machine for medical technology applications

ELION MED (800 - 2800 kN) Precisely positioned and dynamic ejector
Schliessen/Close
Precisely positioned and dynamic ejector

Precisely positioned and dynamic ejector

The stable and rigid ejector lever mechanism is driven via a highly dynamic servo motor. In combina-tion with highly sensitive angles, as well as position sensors and sophisticated control technology, the ejector of the all-electric ELION provides outstanding precision and reproducibility.

Clean purge
Schliessen/Close
Clean purge

Clean purge

Netstal's patented "clean purge" nozzle hood significantly reduces particle discharge during purging by automatically controlling the volumetric flow. A key factor for cleanroom applications.

aXos controller
Schliessen/Close
aXos controller

aXos controller

The innovative aXos controller provides freely programmable processes and optimum flexibility. As a result, the user experiences a previously unknown level of user friendliness.
More information on the aXos controller can be found here: www.netstal.com/axos

Closed drag chains
Schliessen/Close
Closed drag chains

Closed drag chains

For optimum cleanroom suitability, closed drag chains are exclusively used for the medical ELION version.

All-electric high-performance injection unit
Schliessen/Close
All-electric high-performance injection unit

All-electric high-performance injection unit

Thanks to the unique transmission principle with double toothed-rack gear and a highly precise force measurement integrated into the injection axis, the ELION injection unit provides outstanding precision combined with absolute reproducibility. The result is a shot-to-shot consistency that is otherwise un-heard of on the market.

Special medical paint
Schliessen/Close
Special medical paint

Special medical paint

The ELION with MED-Kit has an optimized plate surface design and special paint that facilitates sim-ple and cleanroom-compliant cleaning.

Cleanroom-suitable mold installation space
Schliessen/Close
Cleanroom-suitable mold installation space

Cleanroom-suitable mold installation space

The ELION clamping unit is designed for use within a clean production environment. All bearing points are completely sealed and the lubricating oil runs through a hermetically sealed circuit. This means that any contamination of the mold installation space can be effectively prevented.

MED-KIT options:

  • Galvanized sealed mold plates
  • Stainless sheet metal covers to facilitate laminar air flows
  • Laminar flow hood
  • Special paint for simple and cleanroom-compliant cleaning
Electrical clamping unit
Schliessen/Close
Electrical clamping unit

Electrical clamping unit

The ELION clamping units are developed especially for fast cycles. Their unique operating principle facilitates extremely short movement times. However, the clamping unit still moves in a very harmoni-ous manner.

 

  • Centrally arranged 5-point toggle lever with crank mechanism (ELION principle)
  • The moving mold plate is guided by firm, smooth-running linear guides
  • Mold height adjustment arranged on a fixed mold plate
  • Completely closed and sealed bearing points with circulating lubrication
Media distribution
Schliessen/Close
Media distribution

Media distribution

The MED-KIT includes a flexible distribution of media (water, air, power) completely integrated into the hood.


A comprehensive "options kit" is available for individual adjustments:

  • Hydraulic auxiliary controllers (core tractions)
  • Central cold water distribution
  • Individual circuit water piping from KW battery or heating/cooling devices. With high-temperature hoses upon request
  • Pneumatic valves with separate pressure regulator
  • Power socket outlets for peripheral devices
  • Various signal interfaces

Service & Solutions

Service & Solutions
A Partnership to Last a Machine's Lifetime

Service & Solutions safeguards your product efficiency and your investment – for the length of a lifetime.

Videos