All-electric injection molding machine for medical technology applications
Precisely positioned and dynamic ejector
The stable and rigid ejector lever mechanism is driven via a highly dynamic servo motor. In combina-tion with highly sensitive angles, as well as position sensors and sophisticated control technology, the ejector of the all-electric ELION provides outstanding precision and reproducibility.
Clean purge
Netstal's patented "clean purge" nozzle hood significantly reduces particle discharge during purging by automatically controlling the volumetric flow. A key factor for cleanroom applications.
Closed drag chains
For optimum cleanroom suitability, closed drag chains are exclusively used for the medical ELION version.
All-electric high-performance injection unit
Thanks to the unique transmission principle with double toothed-rack gear and a highly precise force measurement integrated into the injection axis, the ELION injection unit provides outstanding precision combined with absolute reproducibility. The result is a shot-to-shot consistency that is otherwise un-heard of on the market.
Special medical paint
The ELION with MED-Kit has an optimized plate surface design and special paint that facilitates sim-ple and cleanroom-compliant cleaning.
Cleanroom-suitable mold installation space
The ELION clamping unit is designed for use within a clean production environment. All bearing points are completely sealed and the lubricating oil runs through a hermetically sealed circuit. This means that any contamination of the mold installation space can be effectively prevented.
MED-KIT options:
Galvanized sealed mold plates
Stainless sheet metal covers to facilitate laminar air flows
Laminar flow hood
Special paint for simple and cleanroom-compliant cleaning
Electrical clamping unit
The ELION clamping units are developed especially for fast cycles. Their unique operating principle facilitates extremely short movement times. However, the clamping unit still moves in a very harmoni-ous manner.
Centrally arranged 5-point toggle lever with crank mechanism (ELION principle)
The moving mold plate is guided by firm, smooth-running linear guides
Mold height adjustment arranged on a fixed mold plate
Completely closed and sealed bearing points with circulating lubrication
Media distribution
The MED-KIT includes a flexible distribution of media (water, air, power) completely integrated into the hood.
A comprehensive "options kit" is available for individual adjustments:
Hydraulic auxiliary controllers (core tractions)
Central cold water distribution
Individual circuit water piping from KW battery or heating/cooling devices. With high-temperature hoses upon request
Pneumatic valves with separate pressure regulator
Power socket outlets for peripheral devices
Various signal interfaces
aXos controller
With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.