ELIOS (6500 - 7500 kN)

Powerful, fast, and precise injection molding machine: performance, newly driven

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Adaptive drive unit

Energy efficiency is a prime factor, particularly given the ever increasing electricity prices. Through the clever combination of different drive technologies, the drive units achieve optimal efficiency values and still retain the necessary power reserves to meet even more demanding applications.

  • Servo motor with variable rotating speed
  • Dual-pump concept
    • Variable delivery piston pump
    • Constant delivery internal gear pump
  • Completely sealed oil tank
  • Oil cooling and filtering within an auxiliary circuit
  • Integrated storage system

 

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User orientation

Thanks to its generous installation space and extremely stable construction, the ELIOS is perfect for highly demanding applications within the packaging sector. The comprehensive option package enables each machine to be customized and optimized to meet the commensurate requirements

  • Generous installation size
  • Stable and low wear construction
  • Comprehensive option package
  • Hydraulic mold auxiliary controllers
  • Individually actuated air valves
  • Integrated mold control circuits
  • Flexible mold-cooling installation options
  • Electric supply for system and peripheral components
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Hybrid, high-performance injection units

Ultra-high injection performance is required particularly for thin-walled products. In terms of dynamics and injection speed, the hybrid ELIOS series injection units are truly a cut above the rest of the market.

  • Hydraulic injection axis with rotating injection piston (spark)
  • Innovative and powerful twin-valve technology
  • Electric metering drive with water-cooled servo motor and spur wheel gearing
  • Position- and speed-regulated injection unit movement with torque-free nozzle contact pressure
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Fast and stable clamping unit

The ELIOS clamping unit operates with a 5-point twin toggle and is designed for extremely fast and dynamic mold movements and fast cycle times. The generous installation space offers enough room for the large molds often used in the packaging sector.

  • 5-point twin toggle with innovative dual-drive concept
  • Moving mold plate guided by firm, smooth-running linear guides
  • Mold height adjustment arranged on a support plate
  • Completely closed and sealed bearing points with circulating lubrication
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Innovative dual drive technology for clamping units

Actuation of the 5-point twin toggle is facilitated through a clever combination of electric and hydro-mechanical drive components. Accordingly, the basic principles of hybrid drive technology are consistently retained

  • Fast, dynamic travel sequences
  • Harmonic movements
  • Optimally designed drive components
  • Ideal speed and position regulation
  • Extremely energy efficient operation thanks to the recuperation of kinetic energy
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aXos controller

A powerful and highly versatile machine control unit is required to fully exploit the potential of our machines. The aXos controller was developed to effectively meet the increasingly complex demands placed on current and future production and consequently forms the basis for the highly efficient Netstal production systems.

Find out more about the aXos controller here.

Videos

Performance, newly driven

Powerful, fast, precise, energy-efficient and user-oriented: With its innovative drive technology, the ELIOS Series sets new standards in high-performance injection molding. The result is more than fascinating: up to 750 tons of clamping force, a dry cycle of 1.9 seconds (ELIOS 7500 measured according to Euromap) and previously unsurpassed energy efficiency. Add to that Netstal's proven precision, reliability and user friendliness and you get a highly productive premium system as a successful solution to demanding applications.

Core features

  • Patented drive concept for toggle actuation with recuperation of kinetic energy
  • Up to 7500 kN of clamping force
  • At 1.9 s, the fastest dry cycle in the 7500 kN class (measured according to Euromap)
  • Centrally aligned 5-point twin toggle with optimal clamping force distribution
  • Powerful injection unit with dynamic twin-valve technology
  • High-precision positioning and optimal repeatability
  • Extremely robust construction ensures reliable continuous operation and maximum preservation of value
  • Consistent modular design encompassing clamping unit, injection unit, screw diameter and drive
  • Innovative and user-friendly aXos machine controller
  • Maximum flexibility of the media

benefit of the customer

Broad clamping force range
high performance potential and fastest cycle times
Optimum energy efficiency due to state-of-the-art hybrid technology
Innovative detail solutions
Reliable and stable operation
High level of precision and repeatability
Extremely versatile and user-friendly
Basis for optimum cost efficiency
Thin-walled Packaging
Flip-top Closures
Medical Technology
Precision parts

Downloads

ELIOS brochure

Performance, newly driven.

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Technical data

ELIOS 7500 and ELIOS 6500 technical data

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