ELION MED (800 - 2800 kN)

All-electric injection molding machine for medical technology applications

ELION MED (800 - 2800 kN) Precisely positioned and dynamic ejector
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Precisely positioned and dynamic ejector

Precisely positioned and dynamic ejector

The stable and rigid ejector lever mechanism is driven via a highly dynamic servo motor. In combina-tion with highly sensitive angles, as well as position sensors and sophisticated control technology, the ejector of the all-electric ELION provides outstanding precision and reproducibility.

Clean purge
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Clean purge

Clean purge

Netstal's patented "clean purge" nozzle hood significantly reduces particle discharge during purging by automatically controlling the volumetric flow. A key factor for cleanroom applications.

Closed drag chains
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Closed drag chains

Closed drag chains

For optimum cleanroom suitability, closed drag chains are exclusively used for the medical ELION version.

All-electric high-performance injection unit
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All-electric high-performance injection unit

All-electric high-performance injection unit

Thanks to the unique transmission principle with double toothed-rack gear and a highly precise force measurement integrated into the injection axis, the ELION injection unit provides outstanding precision combined with absolute reproducibility. The result is a shot-to-shot consistency that is otherwise un-heard of on the market.

Special medical paint
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Special medical paint

Special medical paint

The ELION with MED-Kit has an optimized plate surface design and special paint that facilitates sim-ple and cleanroom-compliant cleaning.

Cleanroom-suitable mold installation space
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Cleanroom-suitable mold installation space

Cleanroom-suitable mold installation space

The ELION clamping unit is designed for use within a clean production environment. All bearing points are completely sealed and the lubricating oil runs through a hermetically sealed circuit. This means that any contamination of the mold installation space can be effectively prevented.

MED-KIT options:

  • Galvanized sealed mold plates
  • Stainless sheet metal covers to facilitate laminar air flows
  • Laminar flow hood
  • Special paint for simple and cleanroom-compliant cleaning
Electrical clamping unit
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Electrical clamping unit

Electrical clamping unit

The ELION clamping units are developed especially for fast cycles. Their unique operating principle facilitates extremely short movement times. However, the clamping unit still moves in a very harmoni-ous manner.

 

  • Centrally arranged 5-point toggle lever with crank mechanism (ELION principle)
  • The moving mold plate is guided by firm, smooth-running linear guides
  • Mold height adjustment arranged on a fixed mold plate
  • Completely closed and sealed bearing points with circulating lubrication
Media distribution
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Media distribution

Media distribution

The MED-KIT includes a flexible distribution of media (water, air, power) completely integrated into the hood.


A comprehensive "options kit" is available for individual adjustments:

  • Hydraulic auxiliary controllers (core tractions)
  • Central cold water distribution
  • Individual circuit water piping from KW battery or heating/cooling devices. With high-temperature hoses upon request
  • Pneumatic valves with separate pressure regulator
  • Power socket outlets for peripheral devices
  • Various signal interfaces
aXos controller
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aXos controller

aXos controller

With a high-performance and flexible controller, you can get the maximum performance from your Netstal machine. aXos was developed to meet the increasingly complex demands of current and future applications. Innovative functions support the simple, quick and fault-free operation in the production environment.

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All-electric high-performance for cleanroom applications

With their consistent cleanroom suitability, high process capability and top-drawer injection dynamics, the ELION MED-Kit injection molding machines are tailor-made and the most widely used core ele-ment of complex production lines for pipettes, petri dishes, insulin pens and all other plastic parts in medical technology.

  • Clamping force range: 800 - 2800 kN
  • Electrical clamping unit for extremely fast cycle times
  • All-electric injection unit with integrated force measurement for maximum shot-to-shot con-sistency and a stable part weight
  • Freely programmable aXos controller for optimum flexibility and user-friendliness
  • Optimal energy efficiency due to the recuperation of kinetic energy
  • Maximum reliability and system availability
  • Smart Operation: Reliable embedding of handling specifications in the machine controller

MED-Kit equipment options

For the cleanroom-compliant equipping of the all-electric ELION, there are numerous MED-Kit options available for custom configuration. A cleanroom class of up to ISO 5 can be achieved, depending on the selected features.

  • Clean Purge: patented Netstal nozzle fume hood with automatic volumetric flow control
  • Laminar flow hood
  • Covers to facilitate laminar air flows
  • Closed drag chains
  • Galvanized sealed mold plates
  • Encapsulated and water-cooled servo motors
  • Flexible distribution media (water, air, power) completely integrated into hood
  • Machine raised to simplify floor cleaning under the machine
  • Optimized plate surface design and special easy-to-clean paint
  • Individual mold circuits monitored by flow sensors to increase quality assurance

benefit of the customer

High output and productivity
Low power consumption
Smooth and quiet operation
Minimal emissions
Flexibility and long-term security
Maximum reliability and availability
Consistent part quality and weight
Maximum cost effectiveness and profitability
Ultimate customer satisfaction
Medical technology
Medical technology

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ELION brochure

High performance made to measure

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