The high-precision, high-speed and high-performance injection molding machine

Featuring innovative drive technology, the Elios series is the performance benchmark for thin-walled packaging. High-performance, speed, precision and an energy efficiency that is still unmatched on the market are the stand out qualities. Together with Netstal’s proven precision, reliability and user friendliness, you obtain a premium system to successfully realize your thin-walled applications.

Highlights

  • Clamping force range 4500 – 10000 kN
  • Short dry cycle times between 1.5 and 2.2 seconds
  • Generous mold installation dimensions
  • Stable design
  • High-performance injection units
  • Top precision and repeatability
  • Flexible equipment options

Your benefits

Reliably plan productivity

The Elios is designed for continuous operation at maximum capacity. That means reliable manufacturing around the clock in the shortest of cycle times. Our successful customers regularly confirm that their Netstal machines still deliver the same powerful performance levels even after years of operation.

Precision with system

Netstal has long been synonymous with consistent high-speed applications offering high precision and repeatability within a very narrow tolerance range. Thanks to our outstanding RFC injection control, you benefit from the superlative efficiency of the system as a whole, fewer rejects and a higher level of availability.

Customized configuration

Each application is unique and, thanks to our experience, we understand your needs. Using our modular system, we configure a customized Elios to give you a machine that delivers exactly the desired performance.

Sustainably increase availability

Our recipe to successfully increase your system availability: Reliable technology that manufactures at maximum speed with peak precision. In the unlikely event of a problem, you can always fall back on our global service network. Being localized, we can provide support either on-site or online.

Effectively reduce energy consumption

We help you save electricity. Featuring energy recuperation from the clamping unit and adaptive system pressure reduction, the Elios is one of the most energy-efficient machines on the market. You save energy costs and simultaneously reduce your company’s ecological footprint.

Axos controller

The newly developed Axos 9 controller allows you to get the most out of your Netstal machine.

We developed the controller to meet the increasingly complex requirements of contemporary and future applications. Numerous innovative functions support straightforward, fast and faultfree operation within the production environment.

Need-based operation provides an optimal and settingspecific user experience for operators within the product environment as well as in application programing.

Thanks to the advanced hardware combination and new temperature control, we achieve the highest quality in terms of production parts as well as a concurrent reduction in energy.

The integrated Four-key Smart Operation control panel enables simple and safe machine control within the production environment. Operating errors are reliably avoided. Smart Operation lastingly increases the overall equipment efficiency of your injection molding production.

Applications

Digital solutions

Netstal eService

Maintain peak production efficiency with our free eService. All machine specific documentation is provided here. Quickly identify and order the required spare parts with the 3D spare parts catalog. Use the ticketing system to directly request our support if required.

Bürojob

Netstal Remote Control

Access your machine controls at any time with Netstal Remote Control (NRC). Even complex application process settings can be adjusted remotely. Machine checks at change of shift can be carried out from the office to save the walk through the machine park. Use the collaborative potential to make internal technical assistance available oncall 24/7 and across all locations to support other plants.

Standardized data exchange

The Euromap 77 standard specifies the interface between injection molding machines and the overriding production control system. Systems (MES, ERP, QM, etc.). The basis for Euromap 77 and other Euromap interfaces for integrating periphery systems, such as Euromap 82.1 for temperature control devices and Euromap 82.2 for hot runner control devices, is OPC UA, one of the most widely used Industry 4.0 protocols. OPC UA enables standardized, manufacturerindependent and efficient data exchange between machines, devices and other systems within the industrial environment.

Technical data

Measuring units

Applications machines

Engine

Max. Shot weight (g) PS

Clear width - h x v (mm)

Max. Shot weight (oz) PS

Clear width - h x v ('')